But please read through ALL of it first, then start at the top and work through. Spindles: Shapeoko Pro uses a trim router as a spindle. NOTE:spindle need to be equipped with this vfd to use.Rated frequency of spindle is 400 Hz,If you input 110v voltage at 50hz or 60hz, it will damage the spindle and vfd DOES NOT support external resistor.Fan runs all the time even though the motor isn't (fan functions need to be customized). Some late Christmas gifts needed to be made so we will make the spindle move temporarily. By now you already know that, whatever you are looking for, you’re sure to find it on AliExpress. As noted earlier, in order to take full advantage of automatic spindle on/off, the gcode being passed to grbl needs to contain Start and Stop commands at the appropriate times. I thought I’d do a quick video of what it looks like, it’s a MONSTER! CAM that is outputting spindle start/stop commands in gcode. More details 1500W 2HP AIR Cooled CNC Milling Spindle, KL-1500A. In the example pic below, the green wire is the PWM signal from the Shapeoko, the black wire is the Ground signal, and the purple wire is just telling to VFD to force the rotation direction: https://community.carbide3d.com/t/vfd-and-spindle-blocking-software-from-working/13789/4, https://shop.carbide3d.com/collections/accessories/products/bitrunner, https://carbide3d.com/blog/2020/bitrunner/, Iot Relay - Enclosed High-power Power Relay for Arduino, Raspberry Pi, PIC or Wifi, Relay Shield, https://www.facebook.com/groups/unofficialshapeoko/permalink/285680405173259/?hc_location=ufi, https://www.amazon.com/dp/B01MCWO35P/ref=cm_sw_r_cp_ep_dp_LM5Xzb44NGJSH, https://www.bonra.co.uk/post/lets-fit-a-spindle, http://community.carbide3d.com/t/can-you-control-router-power-using-gcode/3079/16, PID Closed Loop Spindle Speed Control for Quiet Cut Spindle, MLCS 9400 Standard Duty Router Speed Control, http://www.vhipe.com/product-private/SuperPID.htm, https://community.carbide3d.com/t/router-on-off-and-speed-control-with-superpid-and-cncjs/23456, https://github.com/GilchristT/SpindleTalker2/releases, https://github.com/grbl/grbl/wiki/Connecting-Grbl, https://wiki.shapeoko.com/index.php?title=Spindle_Control&oldid=19084. The Shapeoko is partially assembled. It works surprisingly well now that EMI is not being scattered everywhere! DW660; DWP611; Dewalt and Makita Comparison. 80mm Spindle body weighing 4kg, well suited to more rigid CNC router machines like Shapeoko, Openbuilds, Heavymills, 4×8 CNC router kits etc. For single-speed routers/cut-out tools, some users have used a router speed control unit, such as the MLCS 9400 Standard Duty Router Speed Control to slow it down. However, this is not OOB functionality. Shapeokos with no spindle included, so you can provide the spindle you want. Carbide 3D BitRunner: https://shop.carbide3d.com/collections/accessories/products/bitrunner https://carbide3d.com/blog/2020/bitrunner/, A fully enclosed, plug-n-plug relay solution: Below you will find the installation steps for both these options. I ran it for 20 minutes, three times. You may also be interested in PWM spindle control. Measure twice, cut once. Depending on your version, the board will be different. The bottom set (left box) of six pins should be present on every revision of the S3 CM board. https://www.amazon.com/dp/B01MCWO35P/ref=cm_sw_r_cp_ep_dp_LM5Xzb44NGJSH. The first time was with no heatsink and the relay reached about 160F. This spindle has an ER16 collet allowing for endmills up fo 10mm in diameter. Speed control is not supported currently by GRBL. If you're a user of a dust boot or other vacuum solution, it might be worth running power from your relay/switch to an Outlet, rather than directly to a router. Take a look at our CNC Spindle supplies and find what you need for your unique projects. ... 2.2 kW Ø80mm ER20 Spindle & VFD. Use an awl or end punch to make marks in the aluminum. The output side should interrupt the Hot wire for your router. The one that is depicted in buildlog.net is not a complete solution, it is just the part that plugs into the stepper shield. It's time to bin off the dewalt router. learn more Add to Cart. I have a Shapeoko 2 that I upgraded to a 1000 x 1000. Details. In order to do it, we need to use the CM board to fire a relay and use the relay to turn on or off the routers that most of us use for spindles. New 65mm Spindle /Router Mount. As of today I have actually taken the cable off the VFD. Note that such units are simply a resistor which reduces the current, reducing torque --- only suitable for single speed motors (they will damage the speed control circuitry of variable speed trim routers such as the DWP611 and RT0701. There are new post-processors available, which are maintained on this thread in the Community: These PP handle both spindle on/off control, as well as tool changes. Onefinity includes a touch screen monitor to control the machine, the shapeoko requires connection to a computer. $149 00. drop down selection in controller), the Shapeoko does not. The number after the S corresponds to the PWM output of the pin we’re going to be tapping into – but don’t worry about that, we’re not controlling the speed of the router. 0 items. It's a custom made, precision machined, aluminum mount unlike any other. Lay out the relay on the side rail and mark the centers of relay’s mounting holes. Finally, slowly tap the holes for the bolts you have. A relay is a device that uses one, usually low-voltage, current to actuate a switch that engages a much larger voltage and current from a different source. I’m going to be using a 25A SSR for my project. Solid state relays make a lot of heat. For the sake of cross-compatibility, I’ll be using the block of six pins on the left. A relay is a sort of swi… If you've got our Shapeoko HDZ upgrade and want to use a 2.2KW spindle, or any other 80MM spindle, this is for you. Unplug your Carbide Motion Controller from all power, usb, steppers and switches and remove it from your machine. Link to schematic and board in Eagle format, bill of materials, and optimized Gcode. Spindle Control; Spindle Mount. Safety note: We are dealing with main voltages here, with currents large enough to kill you. Get some of the Desitin and smear a small amount onto the aluminum back of the SSR. In this configuration both the physical switch and the relay must be closed in order for the router to turn on. ... 2.2 kW Ø80mm ER20 Spindle & VFD. After upgrading my Shapeoko 3 to the HDZ axis and Huan Yang 2.2kw spindle with VFD. So after loosing my head and buying a 2.2kw spindle I thought I’d setup a thread as a write up for the install. There are two different sets of pins in the upper corner of the board – a set of four and a set of six. Status: TESTED (recommended) Materials: UHMW or HDPE (other materials may work but have not been tested) at least 8mm thick. Hello everyone today we are tackling an issue with too much EMI on the USB cable going to the shapeoko controller. vCarve can do this using 3rd party post processors (see below), Completely non-moving relays that use circuitry to switch the load on and off, Less ‘noisy’, as there is no physical gap-arc possible, A mechanical elctro-magnetic switch that open and closes a connection, Noisy, as the current (possibly) arcs as the switch closes, Still easy to wire up, but not as easy as SSRs, Some 24ga or thinner wire (if not using servo leads). Don’t short any of these pins to each other. All three work well on Shapeoko. You ALWAYS want a way to override and shut-down the router in case of emergency. GRBL 1.1 and the Shapeoko 3 Carbide Motion control board are both capable of turning a spindle on and off at the command of gcode. You need only attach TWO wires to pins 3 and 6 on the left block shown below: Run the leads from Pins 3 and 6 through one of the holes in the CM case and plug all the stock bits and bobs back into the CM controller where they should be. What type of relay should be used? The Dewalt DWP611 and the Makita RT0701 were the initial choices for spindles for the Shapeoko 3 (they also work well on suitably upgraded Shapeoko 1/2s). The wiring of the VFD depends on the model (spoiler alert: chances are you will buy your spindle kit from China, documentation will be sub-par, but the community is here to sort it out). Thankfully, for our purposes they do the same thing. That’s just the way it is. RS485 VFD … Our Carbide Compact Router, the Makita alternative, and the VFD spindles that some people use, are all 65mm so we’ve decided to make that the standard for the Shapeoko Pro. The two pins we are interested in are labeled GND and PWM. The triac was put in a horizontal manner to save space and allow this to be stacked below the Stepper Shield. I’m bolting the SSR to the exterior of the left hand rail, next to the CM control board using some #10-32NC socket-cap bolts. We took this opportunity to simplify and improve the router mount. 2020 popular Related Products, wholesale, Promotion, Price trends in Computer & Office, Tools, Home Improvement with shapeoko spindle and Related Products, wholesale, Promotion, Price. I had noticed it before but now as I have upgraded I'm trying to get rid of any play and make the machine stiffer. In order to do this a device known as a Relay must be used. Other CAM software may or may not. Vectric's vCarve product is commonly used, but the included 'Shapeoko Inch' post processor does not pass any spindle control commands. Hello everyone today we are tackling an issue with too much EMI on the USB cable going to the shapeoko controller. This page was last modified on 16 August 2020, at 10:19. $2,265.00. Overview. (Pin 3 corresponds to PWM and pin 6 corresponds to GND.). Important information: Only works for 80mm diameter spindles Only works with the Shapeoko HDZ There are two main types: Solid State Relays and Electro-mechanical relays. My VFD seems to be fluctuating (seemingly random). Then starting with a small bit make a starter hole, then slowly drill the holes out using the bit sized for your tap. Here is a 2.4d board, but most will look vaguely similar to this. The VFD varies the output frequency to control motor speed. Press question mark to learn the rest of the keyboard shortcuts. Dust extraction Iot Relay - Enclosed High-power Power Relay for Arduino, Raspberry Pi, PIC or Wifi, Relay Shield I’ve soldered in pins to both sets of holes here to make connection and disconnection easier, but this is not strictly needed. The Carbide Compact Router is designed for 110V operation, so if you're in a country with 220V power, you should grab a Makita RT0700C locally. Even if it weren’t, just pressing the back plate against the rail transferred enough heat to keep it cool. In our case, we’ll be using the small 5V signal from the grbl controller to ‘switch’ the 120V used by the router. ... 1.5KW VFD Spindle Inverter (KL-VFD15), 220VAC input. You also need another circuit where you have your mechanical or solid state relay to control the spindle. This is superior to commercial thermal paste in transferring heat. Carbide 3D Shapeoko Z-Plus XL CNC Router Kit with Carbide Compact Router Starter Bundle. See this community thread for details on VFD setup. Because we’ve got exposed 120V contacts, I’m going to liberally wrap the exterior of the SSR with electrical tape. Status: NOT TESTED (Feature is provided on some boards such as: AtomCNC, XStepper#Control_spindle XStepper). Extend motor wires by soldering on new wires and covering with heatshrink tubing or by using crimp connectors. It is easy to modify the Z axis to make it work. Rotary Spindle Options. The GND and PWM pins are all you need to connect to your VFD. Detailed write-up at: https://community.carbide3d.com/t/router-on-off-and-speed-control-with-superpid-and-cncjs/23456, https://github.com/GilchristT/SpindleTalker2/releases [3], https://github.com/grbl/grbl/wiki/Connecting-Grbl [5]. There is one play I can't get rid of which is on the Spindle Carriage. The top set (right box), showing a set of four pins, will be present on later revisions of the board – you may not have these. The Shapeoko is not as rigid nor as powerful as pro CNC machines, so DOC recommendations for these machines need to be dialed back, even when using perfect feeds and speeds. This should be followed top-to-bottom. NOTE: For other spindle options, and more information about the spindle mount, see the support page. Using a VFD smart controller, like the Buildbotics CNC controller, you can control spindle speed and direction using GCode and get feedback indicating actual speed in real-time. In gCode as grbl understands it, there are two commands that are used to turn the spindle on and off. They are very easy to wire and for this application will make a cleaner end-product. Good news is that Carbide Motion does this already! There is a physical switch wired in between the wall outlet and the relay. In the diagram below the signal wires from the CM controller are blue and can be a small (26ga) wire. You can either slide the Z axis MakerSlide down a little or swap the positions of the Z axis lead screw nut and upper mounting bracket to bring the spindle down a little. The Shapeoko XXL supports the Dewalt DWP611 trim router and the Makita RT0701c trim router. The Makita router I use is rated at 6A, so the shopvac test is wild overkill. I bought one and attached the 0 to 10 V output to my Huanyang variable frequency drive (spindle). Discover over 48 of our best selection of Related Products, wholesale, Promotion, Price on AliExpress.com with top-selling Related Products, wholesale, Promotion, Price brands. I've used 10-32NF thread size with socket-cap screws and they fit very nicely. I took delivery today but thats about it. As of today I have actually taken the cable off the VFD. Status: NOT TESTED (Feature is provided on some boards such as: AtomCNC, XStepper#Control_spindle XStepper) A logic-level device like the Arudino that the CM controller is based upon cannot switch large Alternating Current (AC) loads by itself. I'm trying to get spindle control working now (on/off and speed) but I'm having an issue with speed. Mounting it plumb to the machine Discussion of techniques for doing so on the forums in Aligning DW660 to be perfectly vertical. No matter what sort of relay you choose, make sure its rated for at least 20% MORE current than your router pulls. You can build it in about 2 hours. Upgrade Name:AC Spindle control Description:Shield that allows turning an AC spindle on-off through gcode. If you have the set of four, you can use those too, but YOU ONLY NEED TO USE ONE SET. Some late Christmas gifts needed to be made so we will make the spindle move temporarily. If you are not completely comfortable with 120V electrical work, do not proceed. Because of this an EMR is actually a bit simpler to install. I recently got my Shapeoko setup with a water cooled spindle and VFD. A logic-level device like the Arudino that the CM controller is based upon cannot switch large Alternating Current (AC) loads by itself. We recommend our Carbide Compact Router, but any router with a 65mm diameter, like the Makita RT0701C, will work. You can do this with some thin (~24ga) wire and solder directly to the holes on the board, or you can solder in pins. Learn and Share with us! The black and white wires should be sized to carry AC current (14ga or larger). This way, a router AND a shopvac could be plugged into the outlet and both switched on and off automatically. Measure the 2-conductor wire needed to extend motor wires to where the 48VDC power supply and relay will be located. Any time we want to start the spindle, we’ll use M3S10000. Carbide 3D Shapeoko CNC Routers with Spindle. Upgrade Name: Spindle Mount Description: More elegant solution for mounting a dremel to the z-axis MakerSlide rail. Helps reduce noise in or around workship. 2020's populaire Gerelateerde Producten, groothandel, Promotie, Prijs trends in Computer & Kantoor, Gereedschap, Woninginrichting met shapeoko spindle mount en Gerelateerde Producten, groothandel, Promotie, Prijs. 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